Calgary Jeep Association

4x4 Related Groups => Tech Talk => Topic started by: [email protected] on July 03, 2018, 01:33:18 PM

Title: Need a DANA 300 transfer case
Post by: [email protected] on July 03, 2018, 01:33:18 PM
I've had my 51 Willys truck since 1980.  Recently I decided to do a repower since I had a VW TDI motor available.  And the people at TDIJeep.com in Vancouver had done it and were willing to help.  I'm making good progress on the switch.  There are pictures at:  https://1drv.ms/f/s!AtV03aEpd79qh_ZQ1C9SCTmCmYhrew

I've run into a bit of a snag.  The front differential on the Willys is offset to the passenger side.  I have a 3550 transmission, bell housing, clutch and transfer case from an 05 Jeep.  I have them all connected to the motor (got an adaptor from the people in Vancouver).  When I connected the transfer case, I looked at where it is going to go and realized the output on the new transfer case is on the wrong side!!

A DANA 300 from the 1985ish CJ's has the output on the passenger side.  NOVAK makes an adaptor.

Two things:  first, does anyone need a transfer case - you can see pictures of it above.  It's in great shape.  I have all the linkages as well.

Second, does anyone have a DANA 300 transfer case they would like to sell to a good home??

  Bob Hamilton in NW Calgary
Title: Re: Need a DANA 300 transfer case
Post by: morerpmfred on July 03, 2018, 03:31:21 PM
Nice project. Pretty sure some dodge 241 full size truck ,have passenger drop and bolts up. Spline count etc all same. Another option.
Title: Re: Need a DANA 300 transfer case
Post by: hps4evr on July 03, 2018, 06:59:13 PM
Nice project. Pretty sure some dodge 241 full size truck ,have passenger drop and bolts up. Spline count etc all same. Another option.
Some 241’s in Chevys were passenger side drop too.
Title: Re: Need a DANA 300 transfer case
Post by: renegade350 on July 06, 2018, 11:31:22 AM
A GM NP203 or NP203+205 stacked might be a good alternative that you should be able to get for almost free and is passenger side drop. The adapter is questionable though.