Calgary Jeep Association

4x4 Related Groups => Tech Talk => Topic started by: bushman67 on June 07, 2010, 08:45:16 PM

Title: Tcase rebuild
Post by: bushman67 on June 07, 2010, 08:45:16 PM
Ok.. by show of hands, who's good a rebuilding 242 tcase!

I now have three
1) has a wobbling output shaft (bearing maybe) - the root of all my nasty vibrations
2) blown up gear selection, was originally jammed, then freed and seemed ok, until I put power to it, now sounds like a can full of marbles with no power to output shaft.
3) and finally one with what I presume is sheared pins on the planetary diff. 4wd in forward motion, and only 2wd in reverse.

Currently I'm running #3, and will be fine for my DD needs.
I would like to build on good tcase out of the three, but I'm trying to decide if I really want to tackle it myself, or pay to get it done right.

Hands up! 
Title: Re: Tcase rebuild
Post by: JENSSEN on June 07, 2010, 09:00:01 PM
Its really actually quite easy, I have done seveal tear them apart and make one out of 2. I would personally hit PYP grab one for $75.00 swap it in and rebuild yours on your own time and learn as you go.
Title: Re: Tcase rebuild
Post by: bushman67 on June 07, 2010, 09:07:50 PM
I'm running one that good enough for DD, and I'll have two (my original, and the blow gear selector one) -- may as well put in new bearings and chain while I have it open.
Title: Re: Tcase rebuild
Post by: apeman on June 08, 2010, 04:41:49 AM
I have also done several, 231's 242's and a stuuborn 249...and like jens said they are quite easy to work with...Im sure i can find you a FSM on the tcase if you feel like fumbling your way through one of the broken cases.who knows, you may just tackle the rebuild yourself.
Title: Re: Tcase rebuild
Post by: .:.Dingman.:. on June 08, 2010, 05:25:00 PM
I have the manual for it if you want to borrow it just pm me.

Dingman