Calgary Jeep Association

4x4 Related Groups => Tech Talk => Topic started by: Knox on October 25, 2010, 09:32:17 PM

Title: Still pulling the transmission
Post by: Knox on October 25, 2010, 09:32:17 PM
(i went away for a week) but my jeeps been on Jack-stands now for 2 weeks :(

Everything is disconnected from the tranny (including the transfer case, I took that off in boredom so its considerably less awkward and heavy now... but I still can't get the tranny free...
I can feel the whole way around the tranny, It slid out just over an inch fairly easily then it stopped. and refuses to slide out any further. I can rotate it (loosened the straps on the jack and lifted and wiggled, but still didn't slide any more.

(http://i3.photobucket.com/albums/y100/KnoxSteve/bf5ef2e1.jpg)
here you can kinda of see how it slid out an inch then stopped.

The latest attempt tonight involved 2 1800lb breaking strength ratchet straps hooked to the rear of the tranny and the rear diff and ratcheted as tight as I could get them, then I wiggled it side to side and up and down a bit more still no budge.

Now I'm typing this because I found 2 ball bearings on the floor of the garage under the jeep... is it possible the release bearing blew up and is somehow holding the mess together now?

anyone have any ideas? cause I'm starting the get frustrated and sad, I'm going to get a cookie, cookies make the world a better place  

Title: Re: Still pulling the transmission
Post by: vantagetes on October 25, 2010, 10:45:06 PM
Is it a pirate cookie?

Stupid question, by "everything" do you mean the stuff up top too -ie- shifter???
Title: Re: Still pulling the transmission
Post by: Knox on October 25, 2010, 10:47:25 PM
i wish I haven't had one of those for a few months

was a chocolate chip, however the cookie didn't help get the transmission unattached like I had hoped.
Title: Re: Still pulling the transmission
Post by: WagoneerXJ on October 25, 2010, 11:00:08 PM
yea, how bout the shifter?
Title: Re: Still pulling the transmission
Post by: Knox on October 25, 2010, 11:27:42 PM
removed, as is the tcase linkage
Title: Re: Still pulling the transmission
Post by: BlackYJ on October 26, 2010, 08:29:59 AM
Dumb question, but is the bellhousing hitting the tunnel in the engine bay?
Title: Re: Still pulling the transmission
Post by: AV.NINE on October 26, 2010, 08:53:42 AM
Inverted torx removed at top of bellhousing?
Title: Re: Still pulling the transmission
Post by: JackstandJohnny on October 26, 2010, 08:55:55 AM
drop the engine/tranny an inch and yank. it looks like you just set the jack up under it before you unhooked anything..... and use a bottlejack so you can adjust the engine/tilt it to pull that engine out easy.
Title: Re: Still pulling the transmission
Post by: LLYJ on October 26, 2010, 09:23:47 AM
Maybe way too obvious to mention, but what about vent hoses - the t-case fitting faces the back and if the hose is attached to the body you'd have to practically tear the hose if its still attached.  Also pretty obvious but maybe a heavy ground bolted someowhere other than a bell housing bolt (eng to tran) ?
Title: Re: Still pulling the transmission
Post by: Knox on October 26, 2010, 09:35:17 AM
I've ran my hands all over the tranny trying to find anything that could still be attached, I will check again for a ground wire, and yeah I removed the hose that was attached.

And Johnny I'll try dropping it a bit more, I just wasn't sure how much I could safely drop it, I didn't want to bend/break the engine mount brackets.
The other thing I was going to try was pushing it back in and starting fresh, hopefully its not bound up on something in there...
Title: Re: Still pulling the transmission
Post by: JackstandJohnny on October 26, 2010, 09:48:54 AM
just make sure your fan doesn't hit the radiator. you can drop it that far ;)
Title: Re: Still pulling the transmission
Post by: Knox on October 26, 2010, 11:32:46 AM
I've ran my hands all over the tranny trying to find anything that could still be attached...

really? no one called me out on that? you guys are getting slow, for shame...
Title: Re: Still pulling the transmission
Post by: specialk on October 26, 2010, 12:21:06 PM
I've ran my hands all over the tranny trying to find anything that could still be attached

You are just not patient enough.  So, did you find anything?...  I don't want to know....
Title: Re: Still pulling the transmission
Post by: Vinman on October 26, 2010, 01:45:31 PM
Just start the engine and put it it gear, that should free it up...
Title: Re: Still pulling the transmission
Post by: FiEND on October 26, 2010, 02:09:31 PM
that wasn't a breather tube you were yanking on
Title: Re: Still pulling the transmission
Post by: Knox on October 28, 2010, 10:14:20 AM
I posted this on jeep forum we'll see what kind of feedback I get, since it was my first post it took a while to get "approved"
http://www.jeepforum.com/forum/f9/pulling-transmission-issues-1121166/

I plan in wiggling it more tonight based on Johnnys feedback, tweaking the height and angles of both the engine and the transmission. but yeah this thing is kicking my arse.
Title: Re: Still pulling the transmission
Post by: LukeDuke on October 28, 2010, 11:21:21 AM
I had a similar problem when pulling the trans on the YJ. After pulling and prying I finally let the pressure off then put the trans in 5th and rotated the output back and forth. Turns out that the  input shaft on the trans had groves worn in it from the spines of the clutch. Just had to hold your tongue just right  :P and it slipped apart easy. When i was done i just cleaned up the splines on the trans shaft and slipped it back in for another 280K of service.
Title: Re: Still pulling the transmission
Post by: Knox on October 30, 2010, 04:18:39 PM
(http://i3.photobucket.com/albums/y100/KnoxSteve/13289a7d.jpg)

This is the bearing that was stuck on the input shaft of the transmission to get at it I had to remove the clutch plate bolts with the transmission still attached

So my question is do I need to remove this bearing too?
(http://i3.photobucket.com/albums/y100/KnoxSteve/2a06d65e.jpg)

I have 2 bearings in a bag and can't figure out if I need them both
(http://i3.photobucket.com/albums/y100/KnoxSteve/262fcf40.jpg)
Title: Re: Still pulling the transmission
Post by: Knox on October 30, 2010, 04:20:07 PM
(http://i3.photobucket.com/albums/y100/KnoxSteve/e42a1fff.jpg)
Title: Re: Still pulling the transmission
Post by: JackstandJohnny on October 30, 2010, 06:24:54 PM
looks like you pulled the pilot bearing apart.  interesting.  that would explain why you couldn't get theinput shaft outa the clutch assembly i imagine.

pop the outer race of the pilo bearing out of the crank (its still in there) and use the big bearing in the kit.
Title: Re: Still pulling the transmission
Post by: Rubi03 jef on October 30, 2010, 08:38:47 PM
i have  a bearing puller if you need to use it to remove the rest of that bearin
Title: Re: Still pulling the transmission
Post by: Knox on November 01, 2010, 08:48:52 AM
I'm ok on the puller, I was watching youtube with the wife cause I mentioned the grease trick that I didn't really want to do and we saw a wet paper method. Same idea, except you pack shredded wet paper behind it and hammer a socked or whatever into the gap, it worked quite well, it even cleaned the old grease out of the crevices for me :P
edit: here is the video we watched, it did actually work that easily, the only difference for me was I needed 3 and a bit pieces of soaked paper
http://www.youtube.com/watch?v=1xuR7T8G1Ys

In process of putting it all back together should be finishing up tonight.

Oh and for what it's worth,all the trouble the transmission gave me when I was pulling it, it slid back in first second push, 2 minute operation. haha, my modified floor jack worked quite well.
Title: Re: Still pulling the transmission
Post by: jkrubi on November 01, 2010, 05:04:09 PM
Wow that is an amazing video. Never seen that befor.
Title: Re: Still pulling the transmission
Post by: CatSplat on November 01, 2010, 06:52:01 PM
That shredded paper trick is friggin' genius.
Title: Re: Still pulling the transmission
Post by: Knox on November 01, 2010, 09:17:06 PM
don't get me wrong, I definitely had my doubts, I mean how efficient of a hydraulic material could wet paper be... but it really worked quite well
Title: Re: Still pulling the transmission
Post by: Vinman on November 01, 2010, 09:36:10 PM
I mean how efficient of a hydraulic material could wet paper be...

The water is efficient enough to bend connecting rods...
Title: Re: Still pulling the transmission
Post by: Knox on November 02, 2010, 10:56:05 PM
Muah ha ha

It's alive let's just hope it's not too cold tomorrow cause the softop is still down :P
Title: Re: Still pulling the transmission
Post by: Knox on November 08, 2010, 08:32:19 AM
bah, had issues getting to work this morning, half way there it decided it didn't want to shift into gear very easily. It was a struggle to get the rest of the way.

When I hold the pedal in the whole way and the tranny is in first or second the jeep still wants to move forward, so that tells me its not disengaged fully...

the only component I didn't  replace is the slave, that a pretty safe bet? The master is new, and the brake fluid is as full as it will go, doesn't appear to be leaking anywhere

any ideas?
Title: Re: Still pulling the transmission
Post by: JackstandJohnny on November 08, 2010, 08:48:25 AM
air in the system. needs to be bled yo.
Title: Re: Still pulling the transmission
Post by: Knox on November 08, 2010, 09:04:04 AM
well that's something I can do before I leave work at least, even have a jug of dot 3 with me today
Title: Re: Still pulling the transmission
Post by: jeepjones on November 08, 2010, 12:00:11 PM
I'm ok on the puller, I was watching youtube with the wife cause I mentioned the grease trick that I didn't really want to do and we saw a wet paper method. Same idea, except you pack shredded wet paper behind it and hammer a socked or whatever into the gap, it worked quite well, it even cleaned the old grease out of the crevices for me :P
edit: here is the video we watched, it did actually work that easily, the only difference for me was I needed 3 and a bit pieces of soaked paper
http://www.youtube.com/watch?v=1xuR7T8G1Ys

In process of putting it all back together should be finishing up tonight.

Oh and for what it's worth,all the trouble the transmission gave me when I was pulling it, it slid back in first second push, 2 minute operation. haha, my modified floor jack worked quite well.
[/quote

Wow! I never thought that would work! I wonder how the guy in the vid figured that one out?