Calgary Jeep Association

4x4 Related Groups => Build Ups => Topic started by: JENSSEN on May 31, 2010, 11:04:35 AM

Title: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on May 31, 2010, 11:04:35 AM
Well I finally have "Blasphemy" in the garage and went to town over the weekend to start fixing the weak spots and fail points that have ailed me in the last few HighRiders Challenges,..

Issues:

-Rear Leaf Springs flex like a brick
-Radius arm on P/S Very bent
-Cooling system (leaks and overheating)
-Cage reinforcement
-Body work
-Rear tub trimming
-Front Coils misaligned
-Snapping the 44 front axles on command

The Plan:

-S10 / Ram 1500 hybrid pack
-Rebuild/fabricate stronger arm
-Replace rad, cap mount is worn + add fans
-Roof Sliders + A-piller + Chassis mounts
-New fender and clip installed
-Cut as Req'd
- Remount coil buckets as per front differential orientation
-Predator axles from Gear Centre.

I will be posting up pics of the build as I continue.


Radius Arm "long arm"

(http://i48.tinypic.com/143n7kw.jpg)

Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on May 31, 2010, 07:07:54 PM

UPDATES:

S-10 Pack VS XJ bastard pack

(http://i48.tinypic.com/za0b5.jpg)
(http://i48.tinypic.com/ib9x8y.jpg)

XJ bastard pack in the Jeep

(http://i48.tinypic.com/dxeohj.jpg)

S-10 stock pack

(http://i48.tinypic.com/122ix3k.jpg)

both pics are with full truck weight on them.

Old radius arm VS good radius arm:

(http://i47.tinypic.com/309rk1k.jpg)

(http://i47.tinypic.com/28utslg.jpg)
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 07, 2010, 05:59:08 PM
S-10 Pack was recurved and redrilled then reinstalled effectivly lowering the Jeep from previous years. We have also moved the rear differential back by redrilling the centre pin back 1" positioning the wheel centre 1.5"-2" back.

Rear axle position
(http://i46.tinypic.com/50pt1v.jpg)

And now,..

(http://i50.tinypic.com/opobgw.jpg)

Current front axle centre line
(http://i46.tinypic.com/2ym87k8.jpg)

Proposed new location

(http://i49.tinypic.com/ri80p2.jpg)

And my Birthday Present from the Wifey!

(http://i49.tinypic.com/15rxlea.jpg)

Chromies!
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 09, 2010, 12:22:31 PM
Got a fair bit done last night, started off with cutting off the old "Ford style" radius arm mounts

(http://i48.tinypic.com/2yo4v0g.jpg)

Ground down and cleaned up the mountaing points

(http://i46.tinypic.com/2z4i72t.jpg)

New hardware to bolt the new heim 1" x 4" Overkill?

(http://i49.tinypic.com/4royt4.jpg)

Put a small bend in the new arms to better fit the XJ "frame rails"

(http://i45.tinypic.com/2h4wb9c.jpg)

Next items:
- reinforce raduius arms
- build mounting tabs
-relocate coil buckets
-get drive shaft lengthened


More to come Thursday!
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: dubbleJs on June 09, 2010, 11:02:33 PM
Right on man, keep up the good work! And yes, cut out as much of that "ford stuff" as you can  :P
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 10, 2010, 08:00:34 PM
It's technically an AMC so does that not allow me to use Ford, Chev and Chrysler???


LOL!

Rev 1 of the "link" tab?

(http://i47.tinypic.com/2hxrtzc.jpg)
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 13, 2010, 01:20:01 PM
Mounts are in:

(http://i50.tinypic.com/2q3p5d2.jpg)

Final front axle location,.. yikes front clip may be in the way now,.. LOL

(http://i50.tinypic.com/9jzz2x.jpg)
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 13, 2010, 10:58:55 PM
More update pics from today:

Front springs test fitted but not 100% alligned front to back

(http://i50.tinypic.com/9jzz2x.jpg)

Spring mounts

(http://i48.tinypic.com/2ynp5iv.jpg)

Springs in new mounts

(http://i48.tinypic.com/300b6dc.jpg)

Ride height and yes I know the shops a mess

(http://i46.tinypic.com/2efmftl.jpg)
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: 2grand4u on June 14, 2010, 08:25:20 PM
More update pics from today:

Front springs test fitted but not 100% alligned front to back

(http://i50.tinypic.com/9jzz2x.jpg)

Spring mounts

(http://i48.tinypic.com/2ynp5iv.jpg)

Springs in new mounts

(http://i48.tinypic.com/300b6dc.jpg)

Ride height and yes I know the shops a mess

(http://i46.tinypic.com/2efmftl.jpg)

you have a little somtin hangin off the front of the jeep ;D
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 14, 2010, 08:48:11 PM
Yeaah well its still in process,..... soooo maybe the ol tranny cooler was a bit big,..
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 19, 2010, 11:27:27 PM
A few updates,.. 13 days away and doing suspension cycles,...

(http://i45.tinypic.com/28qmap.jpg)

(http://i45.tinypic.com/s2v47d.jpg)

(http://i46.tinypic.com/2n00c2u.jpg)

(http://i45.tinypic.com/11hgb6g.jpg)

The rear now out flexes the modded Radius arms,..

Big thanks to Noel for the sweet Tranny cooler donation,.. much appreciated!!!!!
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JackstandJohnny on June 21, 2010, 10:46:17 PM
those Dodge springs work???????/
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 22, 2010, 09:29:02 AM
The Dodge springs length wise were AWESOME, but believe it or not they didn't hve the weight capacity with the S-10 stuff, I tried Toyota's , XJ, Dodge and went back to the S10 believe it or not.
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 23, 2010, 12:57:34 PM
(http://i46.tinypic.com/33jtjpc.jpg)

(http://i48.tinypic.com/oswbyu.jpg)

(http://i47.tinypic.com/25fsyrk.jpg)
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: Immortal on June 23, 2010, 04:51:53 PM
Is that in an alley? The reason I ask is that apparently Noel likes to pewp in alleys...
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: JENSSEN on June 23, 2010, 10:22:13 PM
Is that in an alley? The reason I ask is that apparently Noel likes to pewp in alleys...

he was holding down the engine crane so it didn't topple over lol
Title: Re: 89 XJ , Race Prep Rebuild,...
Post by: specialk on June 24, 2010, 10:00:33 AM
he was holding down the engine crane so it didn't topple over lol


Noel = unlimited possibilities