Calgary Jeep Association

Author Topic: where to get some striped bolts taken out?  (Read 3187 times)

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superspud

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where to get some striped bolts taken out?
« on: April 16, 2009, 02:03:41 PM »
i was trying to remove the upper windsheild bolts in order to install my kargo master rack and i cant get / striped a few. anyone know a good shop that will drill them out and not rape me?
and its a 95 yj.
« Last Edit: April 16, 2009, 07:08:52 PM by superspud »

Offline LifesGrand

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Re: where to get some striped bolts taken out
« Reply #1 on: April 16, 2009, 02:36:49 PM »
I'm not to familiar with the bolts used to hold this windshield, but I'm assuming these would only be a 1/4" sized bolt roughly???
Could you not purchase an easy out drill bit to do this yourself? Like I said, I'm not sure what's holding things together here, but if you can I would suggest drilling on top of the bolt head to fit an easy out bolt/screw extractor bit.. just a thought..
You can usually by them in lets say a set of 3 different sizes for future situations..
95 ZJ v8 Ltd.

I called the number on the T.V. set & turned my gold in for cash....

superspud

  • Guest
Re: where to get some striped bolts taken out
« Reply #2 on: April 16, 2009, 07:06:13 PM »
ya i have some, butt he bolt seems so stuck that i dont want to beak off the hardended steel in the bolt then be super messed up......
also the easy outs i have have a square end, so i need a large tap or somting to clamp on.

Offline Vinman

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Re: where to get some striped bolts taken out?
« Reply #3 on: April 16, 2009, 09:54:20 PM »
Those are some funny bolts Jeep used.

I installed a set of hinge mounted lights on a buddy's 5 year old TJ from Chicago (read: rust belt) and to my surprise the bolts all came out without any problems.
A while later, I managed to strip bolt heads, break bolts and break 2-3 torx drivers on my less than 6 month old TJ that had never seen salty roads, go figure.

Vince
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Offline BEZZ

  • Budget Lift
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Re: where to get some striped bolts taken out?
« Reply #4 on: April 16, 2009, 11:09:51 PM »
i ran into this problem while replacing my windshield frame after the roll last summer. I ended up chasing the bolt around in circles with a BFH and a punch. One I had it spinning they came out alright.
Buy some safety glasses.
You can jackoff with a fake hand but you cant see out of a glass eye.

Offline nickcoleman9

  • Baby Wheeler
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Re: where to get some striped bolts taken out?
« Reply #5 on: April 16, 2009, 11:16:18 PM »
also if drilling them out go to a good supplier of tools and get left hand drill bits so while drilling they are working for you not against you

superspud

  • Guest
Re: where to get some striped bolts taken out?
« Reply #6 on: April 16, 2009, 11:43:23 PM »
tried the punch, just ended up running a groove around the edge of the bolt. ill pick p a impact wrench tommoro to help witht he few that still have some pattern left.
left handed drill bits are a good idea.

anything i should be worried about when drilling?

Offline esi

  • That CB Yapper
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Re: where to get some striped bolts taken out?
« Reply #7 on: April 16, 2009, 11:55:06 PM »
I'm not sure of the name, but I have a impact driver. You put your socket on the driver, put it on the bolt then twist it a bit in the direction that you want the bolt to go then smash it with a BFH. It works great to shock the bolt and get them turning. I'll take a look at the case tommorow and see if there's a name or more info on it.
Formerly of Boots & Boost Inc
Back farming and fabricating again.

Offline The Machinist

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Re: where to get some striped bolts taken out?
« Reply #8 on: April 17, 2009, 08:39:42 AM »
Quote
anything i should be worried about when drilling?

     Make sure your drill bit doesn't wander.  Centre punch the bolt, then drill a small pilot hole with a RH helix drill bit, then drill with a larger LH helix drill bit.  Wouldn't hurt to use a bit of cutting fluid on the drill and soak the bolt in a rust penetrant to free it up a bit.  Oh yeah, be carefull not to break your easy out off in the bolt, you will go through a lot of drill bits trying to drill that sucker out! ;D  As much as I hate taking out broken rusty bolts, if you stop by my shop with some kokanee's on Sat I'll help you get them out. 
I just can’t resist a good mud hole!  🤦

superspud

  • Guest
Re: where to get some striped bolts taken out?
« Reply #9 on: April 17, 2009, 10:23:32 AM »
music to my ears!
where is your shop?
if a impact driver and air tool dosent work i will be more then happy to buy a few kokanee!

Offline jeepxtc

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Offline The Machinist

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Re: where to get some striped bolts taken out?
« Reply #11 on: April 17, 2009, 03:17:44 PM »
Thanks.
I just can’t resist a good mud hole!  🤦

superspud

  • Guest
Re: where to get some striped bolts taken out?
« Reply #12 on: April 18, 2009, 04:09:05 PM »
big thanks to the machinest. Now i know how to deal with stripped and rusted bolts!. screw easy out, go stright to heli coils!