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Author Topic: leaky radiator  (Read 1312 times)

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Offline Pookapotamus

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leaky radiator
« on: November 05, 2009, 02:46:14 PM »
so the last night i was installing my used winch and noticed that my 1 year old radiator was leaking around the end crimped on end caps.

can these be repaired? can i just take the rad off and tighten the crimping? can i have metal end caps put on?

Offline WhiteOut

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Re: leaky radiator
« Reply #1 on: November 05, 2009, 02:54:53 PM »
Pic?

Offline Pookapotamus

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Re: leaky radiator
« Reply #2 on: November 05, 2009, 03:04:22 PM »
cant really get a pic with out taking the front end off,but it is just seeping around the rubber seal where they crimp on the plastic end caps.

Offline WhiteOut

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Re: leaky radiator
« Reply #3 on: November 05, 2009, 03:06:11 PM »
I have some StopLeak stuff if you want to give that a shot.

Offline Pookapotamus

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Re: leaky radiator
« Reply #4 on: November 05, 2009, 03:11:06 PM »
i would rather fix the thing properly before trying a chemical. i would hate for the temp seal to let go on a trail.

Offline SwampSinger

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Re: leaky radiator
« Reply #5 on: November 05, 2009, 05:10:14 PM »
so the last night i was installing my used winch and noticed that my 1 year old radiator was leaking around the end crimped on end caps.

can these be repaired? can i just take the rad off and tighten the crimping? can i have metal end caps put on?

Metal and plastic expand at different rate under heat... it's  common on XJs... I bet it leaks on the passenger side. Unless you get one all in metal or aluminum...it will happen on and off.

These rads usually have  a year warranty....do you still have the bill?


mine used to leak in the Winter and not in the summer... I call it sweating. I would not worry about it unless it won't stop and leaks every time you use it... A rad at Auto value is $120... it's easy fixing also
 

Offline morerpmfred

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Re: leaky radiator
« Reply #6 on: November 05, 2009, 06:16:04 PM »
Most rad shops can recrimp it for you, Allseasons has the right tools.

Offline Crunch

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Re: leaky radiator
« Reply #7 on: November 05, 2009, 07:19:01 PM »
If you don't have the bill and need a rad shop City Wide Rad do very good work
I've used them for years
2000 TJ 4" lift on  33's, 1" Body lift,Rear locker,Warn Front Bumper
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Offline Rubicon Josh

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Re: leaky radiator
« Reply #8 on: November 07, 2009, 11:01:57 AM »
I have had the same issue in the past. If you take it in to a rad shop they usually wont touch it because they say that if they try to re crimp the tabs they will break off and create a bigger problem. What I did was I removed the radiator, and used a bench vise to recrimp the tabs. I worked my way around the whole radiator adding controled pressure both down on the tabs and horizontally inwards. I haven't had a problem since and this is after three rad shops told me it was impossible to repair. It has held up for two years now without a leak and only took me an hour to fix it.
First completed AEV Rubicon in Alberta and only the fourth in Canada!

Offline WhiteOut

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Re: leaky radiator
« Reply #9 on: November 07, 2009, 03:58:41 PM »
Dana, would the rad out of a 5.2 ZJ fit?

Offline mike s

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Re: leaky radiator
« Reply #10 on: November 07, 2009, 04:15:19 PM »
Had really good luck with Wynn's stop leak. Like you i hate a bandaid but it's pretty good stuff
'94 YJ, 2.5" RE, 1"BL on 35"s, 8.8 w 4.88
oldEnuff2NObetter

but still can't help myself