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Author Topic: Differential Fluid Change Questions  (Read 4309 times)

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Offline fony3

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Differential Fluid Change Questions
« on: June 11, 2007, 11:28:15 PM »
Ok, first question, how much gear oil am I going to do need for my two diffs? Its a 30 and 35 combo if that matters. Second question, do i just fill it up till its starts to leak at the plug hole?

Cheers!

Offline SwampSinger

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Re: Differential Fluid Change Questions
« Reply #1 on: June 11, 2007, 11:39:39 PM »
Quote from: "fony3"
Ok, first question, how much gear oil am I going to do need for my two diffs? Its a 30 and 35 combo if that matters. Second question, do i just fill it up till its starts to leak at the plug hole?

Cheers!


You'll need about 3L for both (get a 4L jug ...it's cheaper) and yes... fill it till it spew out.

have fun :D

Offline RckyMtnTJ

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Differential Fluid Change Questions
« Reply #2 on: June 11, 2007, 11:41:53 PM »
Both are a little over a liter.  If your rear has a traclok, you will need fluid for limited slip.   Either that or friction modifier from Mopar.  Get yourself 3 liters and you are good to go.  Just fill it till it starts to come out the fill hole.
98 TJ 4" lift + goodies

Offline fony3

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Differential Fluid Change Questions
« Reply #3 on: June 12, 2007, 11:45:11 AM »
No fancy traclok here...Thanks for the info guys! Any recomendations on the gear oil and RTV to used?

Offline BlackYJ

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Differential Fluid Change Questions
« Reply #4 on: June 12, 2007, 12:21:10 PM »
I use standard 80w-90 gear oil for the diffs, quaker state i think, and the ultra black is good RTV because it is resistance to oil, but it is pricy.  I have also used black rtv and is works fine.

Install note - make sure the mating surface is FREE of any oil as oil will prevent the rtv from sealing properly.  Brake cleaner works great to clean off the old sealant
'95 YJ with a few mods

Offline RckyMtnTJ

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Differential Fluid Change Questions
« Reply #5 on: June 12, 2007, 01:57:37 PM »
I use the Canadian Tire brand gear lube.  They have a synthetic version too.  I typically change my diff fluids a couple times a year if not more, so I find the Canuck Tire version works well enough.  I second the cleaning of the mating surfaces that BlackYJ was mentioning.  I tend to scrape off the gasket on the diff as good as possible.  Then I wire wheel the diff cover to get it all off.  Never had a problem.
98 TJ 4" lift + goodies

Offline fony3

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Differential Fluid Change Questions
« Reply #6 on: July 09, 2007, 10:29:01 AM »
Ok, I have everything i need except a Gasket Scrapper...where do you think I could get one. Crappy tire didnt, maybe part source?

Offline BlackYJ

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Differential Fluid Change Questions
« Reply #7 on: July 09, 2007, 10:51:57 AM »
Quote from: "fony3"
Ok, I have everything i need except a Gasket Scrapper...where do you think I could get one. Crappy tire didnt, maybe part source?


Just get a razor blade or even a good chisels and don't forget brake cleaner
'95 YJ with a few mods

Offline rws

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Differential Fluid Change Questions
« Reply #8 on: July 09, 2007, 10:55:14 AM »
A wire wheel on a drill works good to remove old sealant.  Some people will also spray the insides of the diff  with brake cleaner to remove all old fluid and metal flakes.

Offline fony3

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Differential Fluid Change Questions
« Reply #9 on: July 09, 2007, 11:00:22 AM »
Beauty...thats what I was gonna resort to (razor)...one last question, how much RTV am I going to need. Is one squeeze tube gonna be enough, or should I get two.

Offline bae146

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one should do
« Reply #10 on: July 09, 2007, 12:50:27 PM »
I usually clean up the cover first and then spread a thin layer of rtv over the cover and set aside while I clean out the diff and the mating surface.  This gives the sealant on the cover time to skin over.  It is still tacky but a little thicker than when it first comes out of the tube.  This works for me.....

Offline rws

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Differential Fluid Change Questions
« Reply #11 on: July 09, 2007, 02:07:24 PM »
One squeeze tube will do several differentials. Go around the bolt holes and don't  over- tighten the cover bolts. One more tip - if possible, after reinstalling the cover do not put gear oil in till the next day which allows the silicon to dry.

Offline BlackYJ

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Differential Fluid Change Questions
« Reply #12 on: July 10, 2007, 07:36:17 AM »
The RTV bead only needs to be about 1/8"-1/4" wide
'95 YJ with a few mods

Offline fony3

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Differential Fluid Change Questions
« Reply #13 on: July 10, 2007, 01:43:50 PM »
Great thanks for all the advice!

Offline fony3

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Differential Fluid Change Questions
« Reply #14 on: July 22, 2007, 01:53:32 AM »
Ok, Finally got some time to start on the Diffs. I am having a bit of trouble getting the old gasket off, am i just not trying hard enough? I think tomorrow i am gonna go pick up a can of gasket remover. Also I am wondering if i can/should do something about the rust on the cover and carrier? Everything else seems to be in good shape.