I am putting in a second battery.
Off that battery is a fuse block ( from a wrecker).
All the electrical mods will come off that fuseblock to keep them separate from the factory wiring.
I have a forklift plug on the front bumper so jumper cables can be "plugged in" without opening the hood.
I want to use a relay so the cables are only "live" when the button is being pressed. I found a relay rated 80 amps but I don't know if that is a high enough rating for the application. Batteries have 800 CCA.
I don't understand how the two numbers are connected?
Can someone help me out?
80 amp relay is less than I would want for booster cables. 800CCA = 800 "Cold Cranking Amps" = 800 amps is what the batter y is rated to provide under optimal conditions. I would look to find a relay that has a beefier rating than that. The other problem is that if your vehicle needs to be boosted, you won't have the juice to operate a relay...meaning that you can't use your forklift plug.
How often do you plan to boost or be boosted? Opening the hood for jumper cables is not a really big deal. I'm not trying to slam you here, just save you some grief.
I get the value in having an external plug for boosting, but I'm not sure that it's worth prioritizing unless you are going to have people that you don't trust boosting your vehicle on a regular basis.