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Author Topic: information needed to rebuild my tranny  (Read 877 times)

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Rubber Boots

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information needed to rebuild my tranny
« on: October 02, 2008, 08:40:37 PM »
I am going to be rebuilding my 5-speed Aisin tranny, not sure which one it is, but I am looking froward to this project.  I would realy beinfit by some exploded drawings or even a step by step manual for this project.  Looking forward to getting it done and back out onto the trails for next year.

Offline frenchy

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Re: information needed to rebuild my tranny
« Reply #1 on: October 02, 2008, 08:49:30 PM »
If you're not even sure what tranny you have, it may be better to just pick up a used one and swap it in ($250-$500)
Easier, less time, less down time, may be cheaper.

Then you can be back on the trails next weekend, never mind next year   ;D
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Offline frenchy

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Re: information needed to rebuild my tranny
« Reply #2 on: October 02, 2008, 08:57:49 PM »
But anyways... here's some info, if it's the AX-15 tranny.

http://www.billhughes.com/temp/AX15.pdf

Quote
The Bill Huges manual (and others) fail to mention that there is a lock ball
in the Reverse Shift Head and Rail assembly. See figure 31 the lower arrow.
There is a lock ball in there so the two rails have to be in the right positions
before the Reverse Shift Head and Rail assembly will come out.
There are numerous lock beans and pins in the tranny.
Be very careful not to lose any or forget to install them.

Don't forget you'll need some gear pullers, shop press, bearing spliter? maybe more "special" tools the average joe doesn't have.
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Offline barmanjay

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Re: information needed to rebuild my tranny
« Reply #3 on: October 02, 2008, 11:39:06 PM »
What motor do you have,.. this will tell you what tranny you have
The realtor that gets dirty
Dirty Old YJ , 4" spring lift and 33's  - Sold - *snif*
300C SRT8 - Workmobile

Jason Kim
Realtor
Maxwell City Central
889-4747

www.jaykim.ca


Offline Tinkerer

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Re: information needed to rebuild my tranny
« Reply #4 on: October 03, 2008, 07:55:43 AM »
Ut oh Gav is doing a tranny.  Are there any tags etc?  I don't know if they are around anymore, but Motors used to put out some fantastic manuals with exploded drawings, step-by-step etc.

I have some of the tools, but it's been a long time since I did a tranny and last time it was an old manual tranny from a 'cuda.
2004 TJ Rubicon 2.5" Cage Puck Lift
LT285/75R15 Trxus MT's
ARB Bullbar and Warn XD9000i winch
Garvin Wilderness Swingaway Rack
Cobra 75WXST CB, Yaesu FT8900 Ham
VE6PDB - usually on VE6RYC

Rubber Boots

  • Guest
Re: information needed to rebuild my tranny
« Reply #5 on: October 04, 2008, 04:42:12 AM »
If you're not even sure what tranny you have, it may be better to just pick up a used one and swap it in ($250-$500)
Easier, less time, less down time, may be cheaper.

Then you can be back on the trails next weekend, never mind next year   ;D
Been there done that and the repacement isn't in great shape either which is why I want to to do the rebuild.  I am running a inline 6cyl 4.0l engine.  I plan on doing it at U-wrench where I have access to the tools I will need.  Although I am a guy, many years of model building have taught me that assembly instructions area a good thing to have, even if you just use them for reference during the build.  :)

Offline barmanjay

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Re: information needed to rebuild my tranny
« Reply #6 on: October 04, 2008, 09:11:55 AM »
Your's should be the ax-15

........... many years of model building have taught me that assembly instructions area a good thing to have, even if you just use them for reference during the build.  :)


Smart thinking.
The realtor that gets dirty
Dirty Old YJ , 4" spring lift and 33's  - Sold - *snif*
300C SRT8 - Workmobile

Jason Kim
Realtor
Maxwell City Central
889-4747

www.jaykim.ca


Rubber Boots

  • Guest
Re: information needed to rebuild my tranny
« Reply #7 on: October 05, 2008, 11:30:54 AM »
thanks for the manual, now to make sure I don't end up with extra parts when I do this.  :) 
A lot of printing to do though.  34 pages.