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Author Topic: leaky radiator  (Read 1315 times)

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Offline Pookapotamus

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leaky radiator
« on: November 05, 2009, 02:46:14 PM »
so the last night i was installing my used winch and noticed that my 1 year old radiator was leaking around the end crimped on end caps.

can these be repaired? can i just take the rad off and tighten the crimping? can i have metal end caps put on?

Offline WhiteOut

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Re: leaky radiator
« Reply #1 on: November 05, 2009, 02:54:53 PM »
Pic?

Offline Pookapotamus

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Re: leaky radiator
« Reply #2 on: November 05, 2009, 03:04:22 PM »
cant really get a pic with out taking the front end off,but it is just seeping around the rubber seal where they crimp on the plastic end caps.

Offline WhiteOut

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Re: leaky radiator
« Reply #3 on: November 05, 2009, 03:06:11 PM »
I have some StopLeak stuff if you want to give that a shot.

Offline Pookapotamus

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Re: leaky radiator
« Reply #4 on: November 05, 2009, 03:11:06 PM »
i would rather fix the thing properly before trying a chemical. i would hate for the temp seal to let go on a trail.

Offline SwampSinger

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Re: leaky radiator
« Reply #5 on: November 05, 2009, 05:10:14 PM »
so the last night i was installing my used winch and noticed that my 1 year old radiator was leaking around the end crimped on end caps.

can these be repaired? can i just take the rad off and tighten the crimping? can i have metal end caps put on?

Metal and plastic expand at different rate under heat... it's  common on XJs... I bet it leaks on the passenger side. Unless you get one all in metal or aluminum...it will happen on and off.

These rads usually have  a year warranty....do you still have the bill?


mine used to leak in the Winter and not in the summer... I call it sweating. I would not worry about it unless it won't stop and leaks every time you use it... A rad at Auto value is $120... it's easy fixing also
 

Offline morerpmfred

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Re: leaky radiator
« Reply #6 on: November 05, 2009, 06:16:04 PM »
Most rad shops can recrimp it for you, Allseasons has the right tools.

Offline Crunch

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Re: leaky radiator
« Reply #7 on: November 05, 2009, 07:19:01 PM »
If you don't have the bill and need a rad shop City Wide Rad do very good work
I've used them for years
2000 TJ 4" lift on  33's, 1" Body lift,Rear locker,Warn Front Bumper
12,000lb Titan Winch,Rough country Rock Crawler Rear Bumper
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Offline Rubicon Josh

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Re: leaky radiator
« Reply #8 on: November 07, 2009, 11:01:57 AM »
I have had the same issue in the past. If you take it in to a rad shop they usually wont touch it because they say that if they try to re crimp the tabs they will break off and create a bigger problem. What I did was I removed the radiator, and used a bench vise to recrimp the tabs. I worked my way around the whole radiator adding controled pressure both down on the tabs and horizontally inwards. I haven't had a problem since and this is after three rad shops told me it was impossible to repair. It has held up for two years now without a leak and only took me an hour to fix it.
First completed AEV Rubicon in Alberta and only the fourth in Canada!

Offline WhiteOut

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Re: leaky radiator
« Reply #9 on: November 07, 2009, 03:58:41 PM »
Dana, would the rad out of a 5.2 ZJ fit?

Offline mike s

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Re: leaky radiator
« Reply #10 on: November 07, 2009, 04:15:19 PM »
Had really good luck with Wynn's stop leak. Like you i hate a bandaid but it's pretty good stuff
'94 YJ, 2.5" RE, 1"BL on 35"s, 8.8 w 4.88
oldEnuff2NObetter

but still can't help myself